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Old 04-10-2012, 06:45 AM
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Projector retrofit

Thinking about getting some aftermarket factory tyc headlights and getting a projector retrofit. I have my choices narrow down to either Morimoto mini DS2 or the H1. Which would be an easier install into a 9004 housing? I kinda leaning toward the DS2. Thanks.
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Old 04-10-2012, 08:49 AM
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Either will be quite simple. Minor cutting will be involved but that's about it.

Go with the H1's > the D2S's.
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Old 04-10-2012, 09:29 AM
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Originally Posted by ChrisMan287
Either will be quite simple. Minor cutting will be involved but that's about it.

Go with the H1's > the D2S's.
Are you saying both will require cutting? Is it something quick like filling some edges off? How easy is it to aim them?

So the H1 are better? Why? Mainly concern about lo beam quality.

Thanks.
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Old 04-10-2012, 09:48 AM
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I'm not a fan of either to be honest.
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Old 04-10-2012, 09:49 AM
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Originally Posted by mugensport
Are you saying both will require cutting? Is it something quick like filling some edges off? How easy is it to aim them?

So the H1 are better? Why? Mainly concern about lo beam quality.
Yes, both will. You have to cut the back where the bulb usually sits and also do some filing. It's easy to aim.

H1's have better low beam while D2S's have better high beam.
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Old 04-10-2012, 10:03 AM
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Originally Posted by kzoosho
I'm not a fan of either to be honest.
Anything would be better than the stock reflector w/ 9004 bulbs. Wanted the easiest and cheapest way to hid projector.
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Old 04-10-2012, 11:19 AM
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Originally Posted by mugensport
Anything would be better than the stock reflector w/ 9004 bulbs. Wanted the easiest and cheapest way to hid projector.
And that's the H1's.
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Old 04-10-2012, 05:01 PM
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Originally Posted by ChrisMan287
And that's the H1's.
How do you align/aim the h1 projector when installing? Also, when you take apart the lense from the headlight housing, do you have to use new rubber glue or is the there good enough to reuse without having problems with the lense getting water in them?
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Old 04-10-2012, 05:15 PM
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Originally Posted by mugensport
How do you align/aim the h1 projector when installing? Also, when you take apart the lense from the headlight housing, do you have to use new rubber glue or is the there good enough to reuse without having problems with the lense getting water in them?
All you have to worry about is rotation so just make sure they're nice and flat in there. Search on HIDPlanet.com for the fool proof way to do it cause I'm too lazy to explain

I always add more sealant just in case.
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Old 04-10-2012, 08:41 PM
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I did mine over spring break. I used the TYC replacement headlights, morimoto mini H1 projectors, morimoto 3five hid kit, and morimoto xb35 5000k bulbs.

The install was pretty easy for my first retrofit. I need to rotate my driver's side projector a little though because the beam cutoff is crooked. Also, my relay kit is weird...it only works with the thin wire high beam plug turning on the ballasts...which makes me nervous. All in all, an easy enough job that is light years better than the factory headlight output.
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Old 04-11-2012, 06:19 AM
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Originally Posted by beegeezy
I did mine over spring break. I used the TYC replacement headlights, morimoto mini H1 projectors, morimoto 3five hid kit, and morimoto xb35 5000k bulbs.

The install was pretty easy for my first retrofit. I need to rotate my driver's side projector a little though because the beam cutoff is crooked. Also, my relay kit is weird...it only works with the thin wire high beam plug turning on the ballasts...which makes me nervous. All in all, an easy enough job that is light years better than the factory headlight output.
That's almost exactly what i plan on using except for the bulbs. Going w/ 4300k plus the 9004 relay harness that TRS is selling. Did you have to cut into the 9004 opening? If yes, what's the best way of doing it? (use a dremel?) Also how did you make sure you have it at the right rotation when placing into the housing? Did you test the aiming on the car before sealing back up the headlights?
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Old 04-11-2012, 06:20 AM
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Originally Posted by ChrisMan287
All you have to worry about is rotation so just make sure they're nice and flat in there. Search on HIDPlanet.com for the fool proof way to do it cause I'm too lazy to explain

I always add more sealant just in case.
What sealant do you use? Is silicone sealant good enough?
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Old 04-11-2012, 10:09 AM
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Originally Posted by mugensport
What sealant do you use? Is silicone sealant good enough?
Don't use silicone. Use butyl. Nissan is best but others are fine.
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Old 04-11-2012, 10:12 AM
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Originally Posted by ChrisMan287
Don't use silicone. Use butyl. Nissan is best but others are fine.
+1. It can make quite a mess but as long as you're careful with it you'll be fine.
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Old 04-11-2012, 11:31 AM
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Originally Posted by mugensport
That's almost exactly what i plan on using except for the bulbs. Going w/ 4300k plus the 9004 relay harness that TRS is selling. Did you have to cut into the 9004 opening? If yes, what's the best way of doing it? (use a dremel?) Also how did you make sure you have it at the right rotation when placing into the housing? Did you test the aiming on the car before sealing back up the headlights?
I had to cut the mounting tab where the halogen bulb cover mounts on the inside of the headlight. It is just a little trimming honestly. Then I followed the directions in the tutorial on the TRS website. This one: http://www.theretrofitsource.com/pdf...1_Retrofit.pdf

The tutorial explains how to get the correct rotation by marking the halogen bulb orientation. I didn't test mine before I put it together and the driver's side is just a little off. Instead of being 9 o'clock-3 o'clock, it's more like 9:30-3-30.
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Old 04-11-2012, 11:36 AM
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Originally Posted by beegeezy
I had to cut the mounting tab where the halogen bulb cover mounts on the inside of the headlight. It is just a little trimming honestly. Then I followed the directions in the tutorial on the TRS website. This one: http://www.theretrofitsource.com/pdf...1_Retrofit.pdf

The tutorial explains how to get the correct rotation by marking the halogen bulb orientation. I didn't test mine before I put it together and the driver's side is just a little off. Instead of being 9 o'clock-3 o'clock, it's more like 9:30-3-30.
What's the tool you use to trim the cover mounts? Dremel?
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Old 04-11-2012, 04:32 PM
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Originally Posted by mugensport
What's the tool you use to trim the cover mounts? Dremel?
A dremel would be perfect.
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Old 04-12-2012, 05:55 AM
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Originally Posted by ChrisMan287
Don't use silicone. Use butyl. Nissan is best but others are fine.
Can you give suggestions of others that you have used and where to buy? Thx.
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Old 04-12-2012, 07:49 AM
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Originally Posted by mugensport
Can you give suggestions of others that you have used and where to buy? Thx.
Most auto parts stores will carry butyl tape
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Old 04-15-2012, 07:33 PM
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Trying to remove headlight from headlight assembly to start the retrofit. I see the 2 screws on one side but how is the other end holding together? It seems very loose, but dont want to just pull on it and have some thing break.
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Old 04-15-2012, 07:40 PM
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Originally Posted by mugensport
Trying to remove headlight from headlight assembly to start the retrofit. I see the 2 screws on one side but how is the other end holding together? It seems very loose, but dont want to just pull on it and have some thing break.
Gonna have to pull the ball out of the socket.
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Old 04-15-2012, 08:28 PM
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H1 is def the way to go. honestly, save your money and just get a H1 hid kit on ebay....no point in paying extra for aftermarket bulbs.....
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Old 04-16-2012, 04:38 AM
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Originally Posted by mugensport
Trying to remove headlight from headlight assembly to start the retrofit. I see the 2 screws on one side but how is the other end holding together? It seems very loose, but dont want to just pull on it and have some thing break.
there are bolts behind the assembly, then you must remove your corner light like chris said, popping the ball out of the socket. then you will see the final 2 bolts.
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Old 04-16-2012, 08:03 AM
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Originally Posted by ChrisMan287
Gonna have to pull the ball out of the socket.
I already have the headlight removed from the car, but trying to figure out how to remove the front part of the headlight from the back part. I see 2 screws on one side, but the side is has no screw.
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Old 04-16-2012, 08:19 AM
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Originally Posted by mugensport
I already have the headlight removed from the car, but trying to figure out how to remove the front part of the headlight from the back part. I see 2 screws on one side, but the side is has no screw.
Yes, I know. Outer corners there are two 8mm bolts, inner upper corner has a ball that has to be removed from the socket.
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Old 04-16-2012, 11:04 AM
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IIRC, you can use needle nose pliers to pinch/help the plastic retaining joint out of the assembly.
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Old 04-16-2012, 04:13 PM
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Originally Posted by ChrisMan287
Yes, I know. Outer corners there are two 8mm bolts, inner upper corner has a ball that has to be removed from the socket.
That works, had to use some elbow grease. Thank.
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Old 04-17-2012, 01:00 PM
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Originally Posted by beegeezy
A dremel would be perfect.
Btw, since you used oem TYC housing for your retrofit, did you just reseal it up using the original glue or did you had to use additional butyl seal? Trying too see if using the original glue is suffice.
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